Water Portal / Rainwater Harvesting / Groundwater recharge / Gabions

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Gabion structure in a stream bed. Photo: SAI.

A gabion is semi permeable barrier, made of boulders in a mesh of steel wires and anchored to the stream bank, to slow but not stop, the flow of storm water in a small watercourse so to favour water infiltration to groundwater and help prevent soil erosion.

The height of such structures is around 0.5 m and 1m wide, and is normally used in the streams with width of less than 10 m.

Since gabions are bound together, the wire mesh is extremely strong under tension, where concrete is not. A gabion structure will withstand a degree of tension that would severely test a dry stone construction and be downright dangerous with plain concrete and masonry. The wire mesh shell is not simply a container for the stone filling, but a reinforcement of the entire structure. And a well-made gabion can withstand years of punishment: one used in Italy for protection of river banks, more than 100 years ago, was recently examined and found to be still in perfect condition.

Suitable conditions

  • Gabions should be located within a straight reach of the watercourse, not on a curve nor immediately after a curve.
  • A poorly constructed gabion can do more harm than good by diverting water towards the bank. Consult a qualified professional.

Construction, operations and maintenance

Gabions are essentially wire mesh enclosures filled with rocks. Photo: Daniel Thomas, eHow Contributor.
A close-up view of the process of gabion basket construction. Photo: sgp.undp.org.
Building a gabion wall on a large river. Photo: Johan Radyn Transport.

A gabion structure can be built without any mechanical equipment and works can start immediately because the initial stages of excavation and laying of foundations are minimal and can be carried out by hand. Likewise, for underwater structures, the first layer of gabions can be laid in water or in mud without the need for draining the site. Upon completion, a gabion structure will take its full load immediately without the waiting periods - of up to one month - normally associated with concrete structures. Furthermore, it is relatively easy to obtain good construction quality because of the simplicity of the two construction materials, i.e. the gabion baskets and the stones or rock fragments.

  1. Lay out a length of concrete reinforcement wire at the gabion site. If building on a bank, make sure the wire extends all the way up the edges of the bank.
  2. Trim the concrete reinforcement wire as needed with wire cutters. The size and shape of this wire will determine the size and shape of your gabion. Make the layout of wire about twice the size of the gabion you intend to build, as you will eventually fold the wire over itself.
  3. Line the entirety of the concentrate reinforcement wire with a layer of chicken wire.
  4. Load a wheelbarrow full of large, medium-size and small rocks. Collect enough rocks to spread over the length of your gabion.
  5. Fill the top part of the concrete reinforcement wire -- the part nearest the area you wish to protect from erosion -- with rocks by shoveling them from the barrow. Create an even layer of rocks about 6 inches to 1 foot high and 2-to-3 feet wide across the length of the wire.
  6. Spread a layer of sand or soil over the rocks, allowing it to fill the crevices between them. Pat down the soil with a shovel.
  7. Enclose the rocks by folding the remaining length of concrete reinforcement wire over them.
  8. Fasten the concrete reinforcement wire that is covering the rocks to the wire under the rocks by tying the layers together with lengths of thick wire cut from wire coat hangers.

Maintenance

Inspect gabions following major runoff events. Adjust apron size, gabion width, and gabion height as needed based on its performance.

Costs

A gabion structure costs much less than a conventional structure. Low grade or even waste stones, usually found close to the work site, can be used to fill the wire cages, with no specialized materials or labour - such as formworkers, masons or ironworkers - being required. Labour costs are minimal as unskilled labour, under the supervision of a few skilled workers, can be trained quickly to erect the gabion baskets, fill them and tie them together with galvanized iron wire. All of which makes this simple technique easy to introduce to rural people, who can also be actively involved in both the construction and future maintenance of hydraulic structures.

Field experiences

AGLW has long experience with gabion construction in various countries of the developing world, including Botswana, Ethiopia, Niger, Nigeria, China, Viet Nam and Haiti, where water development and irrigation projects have all made use of either imported or locally-made gabion baskets. The structures most frequently consist of an earthfill embankments and gabion-based anti-erosion protection and a surface spillway made from gabions.

Afghanistan

The village of Jabraeel on the banks of the Harirod River in Herat province has repeatedly suffered from flooding as the water overflows the river’s natural banks. The flooding has been exacerbated by unpredictable weather, the mismanagement of natural resources, and the construction of infrastructure that has encroached on the natural river bed.

Village elders attempted to prevent or reduce this flooding by constructing a wall to protect the river bank and to do this they contacted the Afghanistan National Disaster Management Authority (ANDMA). Women in the community were trained to build gabion baskets (cages weaved from wire) and men filled them with stones, ensuring full community participation in the process. The gabions were then used to build a wall that would reduce the damage caused by flooding to the community.

...read more on Afghan villagers pilot disaster risk reduction scheme.

Manuals, videos and links

Gabion Construction Video

Acknowledgements